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PCX 150 headlight switch repair.

Posted: Wed Apr 04, 2018 9:20 am
by suzxee1234
Hi all.
Recently my headlight switch started acting ‘faulty’. Its a 3 way switch. The issue is, when I move the switch all the way to left, the rear light and the license plate light turns off. I have to keep the switch in between the middle and left to make the headlight and lights on the back to work.
Can anyone explain an easier way to fix the issue? The switch seems to be removable from outside, however I am not sure.

Re: PCX 150 headlight switch repair.

Posted: Thu Apr 05, 2018 12:53 am
by Oyabun
Mine has no headligh switch (it is mandatory in Europe to allways have the low beams on) so had no issues with the specific one like you, but the idle stop switch had been acting up last year.
Opened up the switch cluster (comes apart with two screws at the bottom), removed the switch, used the magical combo of contact cleaner and some dielectric grease and reinstalled everything. Works like new.

Re: PCX 150 headlight switch repair.

Posted: Thu Apr 05, 2018 9:12 am
by Mel46
I don't believe that I have ever seen a 3 way light switch on a motorcycle/scooter. Hmmm. It is a requirement here in the United States to have the headlight on whenever the vehicle is being operated.

Still, you should be able to fix the problem by following what Oyabun said.

Re: PCX 150 headlight switch repair.

Posted: Thu Apr 05, 2018 3:42 pm
by WhiteNoise
Agree with advice above. Open up the switch-box and have a peek. Give it a spritz of cleaner spray. It dissolves quickly - there's no run off unless you lose control of your index finger :D

Let's ask for more....
Does anyone reading here have a service manual showing the start/stop/light/switch-box? Would you kindly post a pic of "that page?"

Re: PCX 150 headlight switch repair.

Posted: Fri Apr 06, 2018 9:25 am
by suzxee1234
Thank you for the ideas guys.
Fixed the issue.
Here's some pics.
1 removed.png
1 removed.png (557.21 KiB) Viewed 1055 times
2 removed 2.png
2 removed 2.png (346.08 KiB) Viewed 1055 times
3 unplugged.png
3 unplugged.png (497.54 KiB) Viewed 1055 times
The latch has to be removed from inside, so can't just pull out safely without opening the whole thing.
4 switch pulled out.png
4 switch pulled out.png (580.46 KiB) Viewed 1055 times
5switch unplugged.png
5switch unplugged.png (631.54 KiB) Viewed 1055 times
6separated.png
6separated.png (614.85 KiB) Viewed 1055 times
Here's the problem.
7trouble 1.png
7trouble 1.png (584.54 KiB) Viewed 1055 times
8trouble 2.png
8trouble 2.png (590.28 KiB) Viewed 1055 times
9trouble 3.png
9trouble 3.png (721.6 KiB) Viewed 1055 times
Cleaned the contacts..
cleaned.png
cleaned.png (585.68 KiB) Viewed 1055 times
cleaned 2.png
cleaned 2.png (551.97 KiB) Viewed 1055 times
And put everything back, and the switch is back in business!.

Re: PCX 150 headlight switch repair.

Posted: Fri Apr 06, 2018 10:02 am
by montliz44
Good work!

Fixed it!

Johnny

Re: PCX 150 headlight switch repair.

Posted: Fri Apr 06, 2018 10:30 am
by WhiteNoise
Contact!! :P Thanks for taking and sharing photos! Great news

Re: PCX 150 headlight switch repair.

Posted: Sat Apr 07, 2018 1:57 am
by you you
Rattle it from side to side every so often to keep it clean.

Re: PCX 150 headlight switch repair.

Posted: Sat Apr 07, 2018 6:53 am
by PCX150Rider
Nice job! Green on copper is ugly. What a difference after grinding off all that corrosion. :D

Re: PCX 150 headlight switch repair.

Posted: Sat Apr 07, 2018 8:07 am
by springer1
you you wrote:Rattle it from side to side every so often to keep it clean.
Yep, almost all newer switches are "swiped" each time they are activated which helps keep them clean and free from oxidization. Much better than the "contact" or plunger switches from years ago which didn't do this.

Re: PCX 150 headlight switch repair.

Posted: Sun Apr 08, 2018 10:39 am
by Mel46
In order for that switch to look that bad it had To have allowed moisture in. You probably will need to seal it somehow so this won't happen again.